Warehouse Storage Solution for M&E Product Distribution

A specialist supplier to the mechanical and electrical sector needed a complete storage solution for their newly built warehouse.

As part of the development of a new warehouse facility, they needed to hold stock for a wide range of products, from palletised to long, awkward materials and small parts, supporting efficient picking and stock management.

We were selected to consult, specify and install a complete warehouse storage solution tailored to their operational requirements.

Following a detailed design and consultation process, the project was delivered with pallet racking, cantilever racking, shelving, pull-out pallet drawers, decking solutions, warehouse labelling and safety.

Challenge

Product Diversity

A need to store a broad range of products in varying sizes and formats. The warehouse needed to accommodate palletised stock, long materials and smaller components whilst maintaining efficient access and organisation.

Operational Efficiency

As a busy distribution operation, storage locations needed to support efficient stock handling, picking and replenishment while ensuring products remained clearly identified and accessible.

Future Growth

The new warehouse required a scalable solution that would maximise available space and provide flexibility as product ranges and stock profiles evolve over time.

Solution

Pallet Racking and Decking

156 Bays of Dexion P90 pallet racking were installed to provide robust and flexible storage for palletised stock.

The addition of mesh and timber decking created safe and versatile storage locations capable of accommodating a variety of products and pallet types.

Comprehensive Frame Protection Kits through Rack End Protectors and Upright Column Guards were added preserve the integrity of the installed racking as well.

Cantilever Racking

9.5m High Cantilever Racking was incorporated to provide dedicated storage for long and awkward materials.

Each pair of 1.1m arms able to support loads of 2340kg. As well as being capable to hold difficult and heavy items, the system allows clear visibility of stock, easy access to stored items and made efficient use of warehouse height.

Shelving and Pull-Out Pallet Drawers

208 Bays of Dexion Hi280 Shelving were installed at the base of the P90 Racking solution for smaller products and components, ensuring stock remained organised and easily accessible.

26 Pull-out pallet drawers for Euro Pallets further improved accessibility and handling for selected product groups.

Labelling and Identification

A comprehensive warehouse labelling system was implemented throughout the installation, helping improve stock identification, location accuracy and operational efficiency.

Planning and Roll-out

The warehouse storage project was delivered through close collaboration between the Teccon and client teams, ensuring the solution aligned with both current operational requirements and future growth plans.

By combining pallet racking, cantilever racking, shelving, decking solutions and clear stock identification, we delivered a flexible and efficient storage environment capable of supporting their continued growth and commitment to service.

Our proven systems, clear communication and understanding of warehouse operations continue to help customers create safer, more organised and more productive storage environments.